Webster Griffin Ltd
Brooklands Park
Farningham Road
Crowborough,  TN6 2JD
England (UK)

T +44 (0) 1892 664250
F +44 (0) 1892 664340
E info@webstergriffin.com

> Home > Our Machines > Big Bag Filling > IBC-PF4
IBC PF4

Giving you:

  • Patented protected ‘semi-suspension’ filling concept
  • High throughput
  • Compact ‘integrated’ weigh fill machine
  • Tightly packed stable bags
  • Automatic bag height adjustment
  • ‘Self Adjusting for variations in:-
    • Bag weight
    • Bag dimensions
    • Variations in product bulk density
  • Outstanding accuracy - Auto Tare - deducts weight of bag and pallet giving Net weight of product in the bag
  • Clean operation
  • Low maintenance
  • Ability to fill - bags, boxes, bins...
  • Requires low headroom
  • Integral highly accuracy loadcell weighing system
  • Check weighing of every filled bag
  • Verification of filled bag weights analysed to optimise product feeder control
  • Few moving parts – (lubricant level every 6 months, annual service)
  • Modular – monoblock design for quick installation
  • Ergonomic design (latest version only)
  • PLC Control:-
    • Siemens S7
    • Allen Bradley
  • Fully assembled and factory tested by our in-house inspector

Ideal for packing:

  • Plastic/resin chips
  • SPVC powder
  • Chemicals
  • Titanium dioxide
  • Carbon black pearls
  • Detergents
  • Skimmed milk powder
  • Sugar
  • Salt
  • Rice, lentils, grain
  • Oat flakes
  • Fertilizer
  • Aggregates

Throughput:

  • 25 - 45 big bags per hour

Standard Options:

  • Product feeding and dosing device to suit clients product
  • Auto bag-on-spout ‘top-up’
  • High speed bag inflation fan 3.5kw
  • Product contact parts stainless steel 304l, 316l
  • Filling spout:-
    • pneumatically actuated mechanical clamp
    • inflatable collar
    • trickle proof flaps
  • Product compaction/consolidation system by integral vibrating platform
  • Ergonomic design for effortless bag placing
    • Swinging bag loop hooks
    • Auto releasing bag loop hooks
    • Filling spout moves towards the operator
    • Height adjustable operators platform
  • Automation:-
    • self releasing bag loop hooks
    • swinging loop hooks
    • sliding filling spout
    • pallet roller conveyors
    • full bag belt conveyors for ‘Palles-less’ bag handling
    • pallet chain conveyors
    • empty pallet magazine with latches or retractable forks
    • plastic sheet applied onto empty pallet
    • cardboard sheet placed onto empty pallet
    • auto bag neck sealing/welding

  • In-chute metal detection
  • In-chute metal separation by rare earth magnetic grid
  • Corrosive environment
    • General Fertilizer specification
    • Urea specification
    • Ammonium nitrate specification
    • High alkaline – salt specification and caustic soda specification
  • Food grade standard HACCP
  • Chemical Industry Specification
  • Production reports
  • Data logging on remote PC (see Weighing and Control)
  • Data output
    • Label/ticket
    • Report printer
    • Plant interfaces
    • RS 232, RS422, RS485 (ASC11)
    • 4-20mA (via PLC)
    • Ethernet, Profibus, Mod-bus
  • HMI –operator interface panel (full colour)
  • Special Environment
    • Zone 21
    • Zone 22
    • DSEAR
    • Intrinsically safe and area classification compliance
  • Explosion proof
  • Low head room version
  • Low noise version
  • Turn-key systems

Click here to see a case study on an IBC-PF4 bulk bag filling system at Adwan for chemicals and Italpet Preforme in Italy for PET chips

 

IBC-Pf4 new sliding spout means it is quick and easy for the operator to place an empty bag onto the filling spout
 
 Solid Works Drawing of the IBC-PF4